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3RA1: Use of "weld-free" motor feeders in safety circuits
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QUESTION:
Does it make sense to use "weld-free" contactors in safety relevant controllers?

ANSWER:
Apart from the assignment types 1 and 2, there are no test conditions for weld-free short-circuit protection of contactors in the regulations for contactors and motorstarters (IEC 60947-4-1). (Expensive) self-directed tests taking into account only the two standardized test currents Ir and Iq would not reflect real life conditions.
The manufacturer specification "weld-free" for contactors is only valid in case of short-circuits. Every contactor welds at the end of the contacts' service lives or with faulty control commands (chatter commands). For this reason, in our opinion safety when switching dangerous movements is only possible with redundancy and self-monitoring but not by using weld-free contactors.
 Entry ID:21384983   Date:2005-04-04 
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