QUESTION:
On a PROFIBUS master system, on which the connection among
stations is implemented via Power Rail Booster (PRB), can I use S7
communication, MPI, FDL or FMS?
ANSWER:
The use of above mentioned protocols for communication within a
PROFIBUS network with PRB is possible. The PRB supports and
transfers all kind of telegrams which comply with the PROFIBUS
standard. However, some further explanations are needed, since all
above mentioned protocols require the use of active stations, which
may be configured as master or as slave.
If all active stations are on the stationary side of the contact
rail network, or if the connection between PRBs is implemented with
cable (crane facilities, EMV loaded environment), then
there are no restrictions. All PROFIBUS protocols can be used.
If there are active stations on both sides of the contact rail
network, then, in case of a physical interruption of the
connection, there may be disturbances of the communication
(interruption of the rail through a lift of the contacts, too high
transfer resistance of switch gears of the Power Rail Line,
etc.).
This shall be explained with the example of a stationary control
as DP master and several vehicles as active DP slave. The controls
are connected via PRB in a contact rail network. If the
communication between the master and the slave does stop physically
due to a lift of the rail contacts, then the slave slips out of the
logical token ring. The master only communicates with reachable
slaves and exchanges usage data and tokens. The slave without
connection to the contact rail waits a specific period of time, and
then generates (according PROFIBUS standard) a token of its own,
since it no longer observes any activity on the PROFIBUS. Hence,
two bus systems are created, that run asynchronously to each other,
and have one token (permission to send) each. If the slave,
disconnected from the connection, receives contact to the master
system again (rail contact snaps back into the rail again), then
the active stations recognize a double token on the bus. All
stations withdraw from the bus. The communication is disturbed. The
PROFIBUS will be initialized automatically and all stations will be
accepted to the token ring. The communication is secured again.
Summary:
Therefore it is possible to use communication mechanisms of the S7
communication, MPI, FDL, or FMS, via a Power Rail Booster
transmission line. However, contact interuptions, which cannot be
excluded, lead to a creation of two tokens with subsequent, brief
interruption of the communication. This needs to be taken into
account when configuring the plant.
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